Using some scrap metal from the old floor pans, I set about honing my skills. This was one of my first few efforts:
In the sequence above you will see the original scrap piece as
it was before (top left). I cut it in half with the angle grinder and held the pieces together
using an ‘Intergip’, which is a fantastic little welding clamp manufactured by
Frosts (top right). I then proceeded to make my not-so-attractive weld (bottom
left). I then carefully ground the weld flat with the flap disc so that the
joint became invisible (bottom right). I decided to give the area a quick lick
of primer to simulate how the repair would look when painted:
I was impressed with the result – the joint was barely
detectable! Not a bad start if I do say so myself. However, I still need plenty
more practice to get ‘a feel’ for the welder and learn how to manipulate the
settings to get the best possible penetration of weld. I am optimistic that by
the new year I will be ready to begin welding the car and that’s when the really
fun will begin!
That looks great, like a pro. For a first effort it looks especially good. I've been teaching myself this skill for a few years now and mine don't look that good!
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